Mazda Motor has been granted a patent for a vehicle front body structure featuring front side frames and bumper beams with inclined sections. The design includes crash cans that extend forward and outward, incorporating vulnerable portions to absorb collision loads effectively. GlobalData’s report on Mazda Motor gives a 360-degree view of the company including its patenting strategy. Buy the report here.

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According to GlobalData’s company profile on Mazda Motor, Collision avoidance system was a key innovation area identified from patents. Mazda Motor's grant share as of July 2024 was 44%. Grant share is based on the ratio of number of grants to total number of patents.

Vehicle front body structure with crash can and bumper beam

Source: United States Patent and Trademark Office (USPTO). Credit: Mazda Motor Corp

The granted patent US12071175B2 describes a vehicle front body structure designed to enhance safety during collisions. The structure includes a front side frame on both the right and left sides of the vehicle, extending longitudinally, and a bumper beam positioned at the front of each frame. Each bumper beam features inclined sections at both ends that extend outward and rearward. Additionally, crash cans are integrated at the front end of each side frame, extending forward and outward, with their front ends connected to the bumper beam's inclined sections. A notable aspect of the design is the inclusion of vulnerable portions within the crash cans, which are specifically engineered to exhibit low strength when subjected to collision forces from the front of the vehicle.

Further claims detail the structural characteristics of the crash cans and front side frames. The cross-section of the rear end of each crash can is designed to match that of the front end of the corresponding side frame. Vulnerable portions are created through notches and ribs that strategically weaken certain areas to absorb impact energy. The patent also specifies the presence of outer and inner vulnerable portions on the front side frames, with the outer portion being stronger than the inner one. This design aims to optimize energy absorption during a collision, thereby enhancing passenger safety. The patent outlines various configurations and structural features, including irregular beads and notches, to achieve the desired balance between strength and vulnerability in the vehicle's front body structure.

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GlobalData Patent Analytics tracks bibliographic data, legal events data, point in time patent ownerships, and backward and forward citations from global patenting offices. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.