The automotive industry continues to be a hotbed of patent innovation. Activity is driven by improving vehicle emissions, fuel efficiency, and overall performance, and growing importance of technologies such as catalytic converter design and exhaust gas recirculation. In the last three years alone, there have been over 720,000 patents filed and granted in the automotive industry, according to GlobalData’s report on Electric vehicles in automotive: HEV catalyst temperature controlBuy the report here.

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According to GlobalData’s Technology Foresights, which uses over one million patents to analyze innovation intensity for the automotive industry, there are 300+ innovation areas that will shape the future of the industry.

HEV catalyst temperature control is a key innovation area in electric vehicles

The management of an exhaust gas treatment system for hybrid electric vehicles (HEVs) is critical to ensure effective reduction of nitrogen oxide (NOx) emissions. One aspect of this management is temperature control of the selective catalytic reduction catalyst (SCR) module found in the exhaust after-treatment system (EATS). The SCR module must be heated to a working temperature before it can effectively convert NOx emissions.

GlobalData’s analysis also uncovers the companies at the forefront of each innovation area and assesses the potential reach and impact of their patenting activity across different applications and geographies. According to GlobalData, there are 45+ companies, spanning technology vendors, established automotive companies, and up-and-coming start-ups engaged in the development and application of HEV catalyst temperature control.

Key players in HEV catalyst temperature control – a disruptive innovation in the automotive industry

‘Application diversity’ measures the number of applications identified for each patent. It broadly splits companies into either ‘niche’ or ‘diversified’ innovators.   

‘Geographic reach’ refers to the number of countries each patent is registered in. It reflects the breadth of geographic application intended, ranging from ‘global’ to ‘local’.  

Patent volumes related to HEV catalyst temperature control

Company Total patents (2021 - 2023) Premium intelligence on the world's largest companies
Volvo 16 Unlock Company Profile
Immsi 6 Unlock Company Profile
J C Bamford Excavators 11 Unlock Company Profile
Isuzu Motors 10 Unlock Company Profile
Mercedes-Benz Group 10 Unlock Company Profile
Tata Motors 10 Unlock Company Profile
Toyota Motor 283 Unlock Company Profile
Robert Bosch Stiftung 11 Unlock Company Profile
Zhejiang Geely 11 Unlock Company Profile
Hyundai Motor 41 Unlock Company Profile
Cummins 23 Unlock Company Profile
Nissan Motor 12 Unlock Company Profile
Yamaha Motor 247 Unlock Company Profile
Renault 15 Unlock Company Profile
Suzuki Motor 48 Unlock Company Profile
Honda Motor 216 Unlock Company Profile
Mazda Motor 7 Unlock Company Profile
IFP Energies nouvelles 7 Unlock Company Profile
Porsche Automobil 45 Unlock Company Profile
General Motors 27 Unlock Company Profile
Burelle 11 Unlock Company Profile
Denso 8 Unlock Company Profile
Mitsui Mining & Smelting 16 Unlock Company Profile
Johnson Matthey 16 Unlock Company Profile
Continental 25 Unlock Company Profile
Kia 38 Unlock Company Profile
Ford Motor 58 Unlock Company Profile
Kawasaki Heavy Industries 28 Unlock Company Profile
Stellantis 67 Unlock Company Profile
Daimler Truck 5 Unlock Company Profile
TVS Group 33 Unlock Company Profile

Source: GlobalData Patent Analytics

Toyota Motor is the key patent filer in HEV catalyst temperature control. Toyota had introduced electrically heated catalysts that use integrated heating elements to quickly warm up the catalytic converter during cold starts. These systems reduce cold-start emissions by reaching the optimal operating temperature faster. Toyota had been working on innovative catalytic converter designs, including close-coupled and underfloor configurations, to optimize temperature control and emissions reduction. Close-coupled converters are positioned near the engine for rapid heating. Yamaha Motor and Honda Motor are some of the other patent filers.

In terms of application diversity, Yamaha Motor leads the pack, while TVS Group and Kawasaki Heavy Industries stood in the second and third positions, respectively. By means of geographic reach, Johnson Matthey held the top position, followed by J C Bamford Excavators and Mitsui Mining & Smelting.

To further understand the key themes and technologies disrupting the automotive industry, access GlobalData’s latest thematic research report on Electric Vehicles (EV).

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GlobalData, the leading provider of industry intelligence, provided the underlying data, research, and analysis used to produce this article.

GlobalData’s Patent Analytics tracks patent filings and grants from official offices around the world. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.