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August 25, 2022

Mercedes starts production of EQS SUV in Alabama

The EQS SUV will be produced exclusively in the US, with battery packs also supplied locally

By David Leggett

Mercedes-Benz has begun producing the all-electric EQS SUV at its North American passenger vehicle plant.

The full-size EQS SUV is integrated in series production at the Mercedes-Benz Tuscaloosa plant in Alabama, which has been the production site for large Mercedes SUVs since 1997.

Tuscaloosa serves as a key production location for Mercedes-EQ luxury electric SUVs: the EQS SUV and EQE SUV, which goes into production later this year.

Mercedes says the Tuscaloosa plant uses digital, sustainable, efficient and flexible production methods and follows the blueprint of the company`s Factory 56 in Sindelfingen, Germany.

Thanks to early investments into flexible production and the use of the MO360 digital production ecosystem, Mercedes-Benz maintains it is already able to produce battery-electric vehicles in large volumes.

Local battery production is a key success factor for Mercedes-Benz’s electrification initiative. The new battery factory, which opened in Bibb County in March, produces the battery systems for the EQS SUV on an approximately 300-meter or 985 feet-long production line with more than 70 workstations.

A host of components is assembled into a complete system in a fully digitized production process, including up to twelve cell modules and what is known as the EE compartment for the intelligent integration of the power electronics. The battery for the EQS SUV is based on a modular architecture that is also used in the EQS and EQE Sedans. With the new plant, Bibb County is now a part of the global Mercedes-Benz battery production network, which comprises of factories on three different continents.

Jörg Burzer, Member of the Board of Management of Mercedes-Benz Group AG, Production and Supply Chain, said: “Our production network is very well positioned for the sustainable and rapid scaling of electric vehicle volumes. With the new EQS SUV joining our production portfolio of all-electric Mercedes-EQ models, we reached another important milestone in our strategy to go all electric by the end of the decade – wherever market conditions allow. I am absolutely sure that our great Tuscaloosa team will make the electric SUV another global success.”

Michael Goebel, President and CEO of Mercedes-Benz US International (MBUSI) said: “We have a highly skilled and motivated team that has absolutely delivered in the successful product launch of the new EQS SUV. Our Team Members in Tuscaloosa have shown a lot of flexibility, energy and commitment in helping us to achieve milestone after milestone since our first Mercedes-Benz rolled off the production line more than 25 years ago. The employees here at the site can be proud that the first all-electric SUV from Mercedes-Benz and its battery are being built in Alabama.”

CO2 neutral production

As of this year, the Mercedes-Benz US production sites operate on a CO2 neutral basis as is the case with all of the Mercedes-Benz owned passenger car and van plants worldwide. In line with the Mercedes-Benz strategy of expanding renewable energy production at its plants, the Bibb County battery site’s entire electricity needs will be met through renewable energy sources from 2024 onwards.

With a view to the future return of lithium-ion battery systems from Mercedes-EQ vehicles, the company established a global battery recycling strategy, starting to build its own battery recycling plant in Germany, based on hydrometallurgy. Analogue to this technology, the company plans to close the recyclable material loop with high-tech partners for battery recycling in the US and China

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