Federal-Mogul says it intends to start production at its new brake friction manufacturing facility in Chennai, India before the end of 2011.

The company, through one of its Indian subsidiaries, broke ground earlier this year on a 10-acre site for construction of the new 38,000-square-meter facility to manufacture brake friction materials for the original equipment and aftermarket segments for automotive, construction, railway and industrial customers.

“India is one of Federal-Mogul’s strategic bases of operations for serving the fast-growing Indian automotive market in South East Asia and other global markets,” said Federal-Mogul president and CEO Jose Maria Alapont. “Our newest manufacturing facility in Chennai will enable us to better serve brake friction technology requirements for existing and new customers in several markets in the region and globally.” 

“When we bring on-line the Chennai manufacturing facility later this year, Federal-Mogul will have the ability to manufacture our global market-leading brake friction products in every major geographic automotive market around the world, complemented by our base of regional technology and engineering centres supporting our brake friction customers.”

The new Chennai facility will initially produce non-asbestos organic disc brake pads for light vehicles, half block linings for commercial vehicles and brake blocks for railway and industrial customers.  The company expects to employ around 300 people when the facility is in full operation. Federal-Mogul’s investment is expected to be around US$15m.

“The combined Indian automotive, commercial and railway markets are expected to grow on average by 14% per year over the next five years,” said Federal-Mogul Group of Companies India president and managing director Jean de Montlaur.  “The aftermarket is also rapidly growing as the influx of new vehicles has expanded the total Indian car parc, resulting in new requirements for high quality OEM-style repair and maintenance parts.

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“Demand in India for technology is becoming increasingly sophisticated as the world’s vehicle makers are all competing for a share of this expanding market.  India is a strategic market for Federal-Mogul and we have invested in the capacity and infrastructure to maintain and grow our leadership position in India and globally.

Federal-Mogul established joint venture operations in India in the 1950s. The company has since formed several wholly-owned operations and majority joint ventures in the country.

The company has grown its revenue from its Indian operations to around US$250m and currently employs more than 6,600 employees in seven manufacturing facilities in Bangalore, Bhiwadi, Parwanoo, Patiala and Radrapur. The new Chennai facility is the company’s eighth manufacturing facility in India.

Federal-Mogul’s Indian headquarters is in New Delhi, and one of the company’s 18 globally-networked technical centres is in Bangalore.  Together these facilities design, develop and manufacture a broad range of Federal-Mogul’s market-leading vehicle powertrain components, including pistons, piston rings, engine bearings, ignition and sintered products for both OE and aftermarket customers.