Volkswagen's US factory in Chattanooga, Tennessee, has reached an early production milestone with the completion of the first assembled metal test body for the upcoming midsize SUV.

This is an early step towards full production scheduled to begin late this year with vehicles due in showrooms in 2017. The test body build was to check calibration of body shop equipment and processes. The body was then passed on for further testing and development.

Discover B2B Marketing That Performs

Combine business intelligence and editorial excellence to reach engaged professionals across 36 leading media platforms.

Find out more

Supplier Gestamp said last June it planned to expand its Volkswagen stamped parts supply operation in Chattanooga, adding 500 jobs.

This supplier was to extend its existing factory near the VW assembly plant and build a new stamping factory on the VW site to to accommodate stamping of parts including external metals skin for the new mid-size SUV. Gestamp allocated US$180m to the project that triples its capacity in Chattanooga.

Volkswagen previoulsy uses press shops in several states to provide all the stamped metal parts for the Passat built at Chattanooga. This new expanded partnership was intended to allow all of the external sheet metal stamping and a majority of the structural parts to occur at or near the vehicle plant, greatly reducing the cost of transport.

Gestamp Chattanooga is also using, for the first time hot stamping technology, a process which allows the metal to become lighter, but harder, contributing to the reduction of greenhouse gas emissions while improving the occupant's safety inside the car.

Just Auto Excellence Awards - Nominations Closed

Nominations are now closed for the Just Auto Technology Excellence Awards. A big thanks to all the organisations that entered – your response has been outstanding, showcasing exceptional innovation, leadership, and impact.

Excellence in Action
Continental has secured the Window Displays Innovation Award in the 2025 Just Auto Excellence Awards for its Window Projection solution, transforming side windows into dynamic, data-rich canvases. Discover how this compact projection technology and intelligent software are reshaping in-car UX and opening fresh revenue streams for OEMs and mobility providers.

Discover the Impact