General Motors now will replace lock cylinders as well as ignition switches in a recall of 2.2m older model cars in the US.

The automaker last night (10 April) told NHTSA it was adding ignition lock cylinders because those in the vehivles can allow removal of the ignition key while the engine is running, leading to a possible rollaway, crash and occupant or pedestrian injuries.

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GM said it was aware of several hundred complaints of keys coming out of ignitions. Searches of GM and government databases found one rollaway in a parking lot that resulted in a crash and one injury claim. The same searches turned up no fatalities.

GM has decided to replace the ignition lock cylinders and cut and, if necessary, reprogramme new keys.   

“As always, owners of manual transmission vehicles should be sure the ignition is in the ‘Off’ position and [the car is in] reverse gear with the parking brake set before removing the key. Owners of vehicles with automatic transmission should be sure the vehicle is in ‘Park’ before removing the key,” the automaker advised.

The cars covered are model years:

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2003-2007 Saturn Ion

2005-2010 Chevrolet Cobalt  

2006-2010 Pontiac Solstice

2007-2010 Pontiac G5

2007-2010 Saturn Sky

2006-2011 Chevrolet HHR

All of these cars have already been recalled in recent weeks for ignition switches that may fail to meet GM’s torque specification. The ignition switch may unintentionally move from the ‘run’ position to ‘accessory’ or ‘off’ position with a corresponding reduction or loss of power. This risk may be increased if the key ring is carrying added weight or if the vehicle goes off the road or experiences some other jarring event. The timing of the key movement out of the ‘run’ position, relative to the activation of the sensing algorithm of the crash event, may result in the airbags not deploying, increasing the potential for occupant injury in certain kinds of crashes.  

“Until recall repairs are made, it is very important that customers remove all items from their key rings, leaving only the vehicle key. If there is a key fob, it also should be removed from the key ring,” GM reiterated.

GM said expects to take a charge of approximately US$1.3bn in the first quarter, primarily for the cost of recall-related repairs announced in the 2014 calendar year to date and related courtesy transportation. This amount includes the $750m charge previously announced on 31 March.

“On a preliminary basis, despite the $1.3bn recall charge, GM currently expects to report solid core operating performance in the first quarter financial results,” it said in a statement.

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