Dave Leggett

Tesla's big challenge

By: Dave Leggett - 2 July 2010 11:46

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Model S Maserati-esque styling is easy on the eye

Model S Maserati-esque styling is easy on the eye

Tesla Motors' IPO may have been successful but the company is losing money hand over fist. As my colleague Graeme Roberts notes, a financial train wreck is a distinct possibility if the Model S is not successful. And some bigger industry players are sure to be watching in the wings, acquisitive antennae firmly tuned in.

A boutique electric roadster is one thing – and, let's be fair, it is a big achievement; the company must have learned a lot about manufacturing, dealing with suppliers and so on, in a very short space of time (Martin Eberhard's less than happy departure suggests that cost/time pressures inside the company have been considerable). But a higher volume 4-door luxury sedan (not contracted out to Lotus for assembly) is something else and will stretch resources and capabilities even further.

The Model S will be built on a flexible platform that the firm hopes will support several body derivatives and production capacity is planned at 20,000 per annum, with a further 10,000 units of capacity available if needed. But the big question is (assuming they can actually deliver on the manufacturing side): will the customers bite at USD50,000 a pop for the Model S?

If they do, the next stage of the project will be a much higher volume model - think USD30,000 retail and building up to more like 100,000 units per annum. I'd expect that Tesla would have been absorbed by a bigger group by then, founder Elon Musk happy enough to bow out having succeeded in his aim to bring performance/luxury electric cars to the market. He can let someone else pick up the reins and push the brand into higher volume territory (while also straightening out his personal balance sheet).

A sidenote....

The firm is certainly sounding upbeat about the manufacturing set-up for the Model S. The below link is to a page on Tesla's website. Sounds like they are looking at the quick battery swap idea for the Model S: '...With this engineering feat, you'll be able to quickly swap an empty battery for a full one, should the need arise on long road trips.'

The Tesla Factory: Birthplace of the Model S

Comments on this blog post

David: You are giving Tesla far too much credit for the "big achievement" of producing the Roadster product. It is hardly a contract manufactured body shell... more of a badge engineered Lotus minus powertrain. Tesla remains a LONG, LONG way from manufacturing a vehicle of its own.

The closed NUMMI plant acquired from Toyota is the largest assembly complex in North America. It is easy to imagine a Tesla C-segment sedan, basic body in white, dimensions, major component sets and systems shared with the Toyota Corolla already tooled for production there.

But, the Tesla model S sedan as conceived... a premium luxury/sport sedan, selling 20,000 copies a year at $60,000... is a pipe dream. The largest most capable automakers in the world have trouble hitting that target profitably with conventional IC engined vehicles, even when sharing platforms and powertrains with higher volume models.

Until recently, Tesla didn't know what it didn't know about the boring, low-tech, commodity business of building cars. But, having hired some veteran auto industry talent from the NUMMI plant, they are finally on the road to discovery.

Meanwhile, there are EV industry observers who believe Tesla's EV technology (battery, motor, power electronics) has no particular advantage over many faster moving competitors, some with very deep pockets (e.g. Nissan / Leaf). The next few years will be very interesting.

 

billyjoejimbob said at 10:04 pm, July 12, 2010

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